The Ultimate Guide to Maintaining Your Industrial Shredder

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Do you want to settle for lower quality? Let’s cut to the chase, shall we?

Industrial shredders have been designed to shred various different types of materials which vary from paper to wood. Their designs have also become better due to technological advancement which enables them to shred more materials better and faster. All these industrial shredders are equipped with different types of shredding systems which include single-shaft, two-shaft, three-shaft, four-shaft, horizontal shaft as well as the vertical shaft cutting systems.

Industrial shredders play a vital role in most if not all industries all over the world and offer you great benefits on your waste management, security and cost.

Make Maintenance Adjustments

The truth is that your industrial shredder has to be opened up after each production shift to be inspected. Inspecting your shredder should be a matter of routine and not just something that has to be done after crossing a certain amount.

Important spare parts are considered to be delayed expenses, but these cannot be overlooked for long as shredding demands a constant replacement of parts.

Here are Some Situations You Should Consider

  1. Failure to Clean Your Motor Air Cooling System
    Failure to clean your motor air cooling system leads to a build up of dirt in the windings. Hot or humid operating days can lead to high motor temperatures, overheating and then a fire.
  2. Your Inspectors Can Miss an Auto with Fuel

Your cleaning team may avoid cleaning the leakage that builds up between your shredder and the motor building. Your supervisors can also fail to notice an auto with fuel in the tank which is dangerous as the fuel can run out as the auto slides down the infeed chute and can land up next to the scrap pile causing an explosion.

Maintenance Checklist for Industrial Shredders

A shredder needs everything to be checked on a regular basis to allow consistent running hours with no delays. Here is what you need to do to maintain your shredder:

  • Liners should be replaced before failure
  • Bolts should be tightened
  • The hammers have to be moved, replaced or turned
  • The feed rolls need to be cleaned of scrap and regularly maintained
  • Your belts and rollers require routine inspections to discover failing splices, abrasion, and wear
  • You should have the air systems cleaned out along with maintaining the gaps and seals. Ill maintained air systems will lead to a build-up of scrap which leads to system failure.
  • You should check the grates to make sure that there is enough distance between the hammers to ensure that you are getting the best density.

Here are 4 Important Tips to Maintain Your Industrial Shredder

  1. Keep replacement parts on your site. If a crack happens to develop, switch out the damaged side liners before they fail.
  2. Don’t let your side liners run around the rotor too far down as it will compromise the end disks.
  3. Maintain your rotor to stop any material from building up between the shredder wall and the disk. Keep your cover liners up to prevent any end disk abrasion and side wall wear.
  4. Don’t run your cutter bars or shredder anvils to failure. This will degrade their ability to scrap, cut, and eject the waste from the grate circle. Worn out grates and anvils will cause the hammer to drag over the material and greatly reduce the power efficiency, non-ferrous yield, and ferrous cleanliness.

Economizing on your maintenance and repair will only help you defer a few things to a certain extent. We at Compactor Management Company can help you keep your industrial shredders in good condition and save you a lot of money and headaches. Get in touch with our professionals today!

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